Sanwei:Your Professional Lock Washer Manufacturer!

 

Hebei Sanwei Fasteners Co., Ltd. is a high-tech enterprise specializing in the research, development, production, and sale of fasteners, located in Hebei Province, China. Since its establishment,wei has been committed to providing customers with high-quality, high-performance fastener solutions, which are widely used in various fields such as construction, machinery manufacturing, automobile, and power communication.

 

 
  • Locking Washers
    Standard: DIN6798. Name: Lock washers. Material: carbon steel and alloy steel, etc.. Grade: Grade 4.8, 5.8, 8.8
  • Spring Washers
    Standard: DIN127. Name: Spring washers. Material: carbon steel and alloy steel, etc.. Grade: Grade 4.8, Grade 5.8, Grade 8.8
  • Double Sided Lock Washers
    Standard: DIN25201. Name: Double-sided lock washers. Material: Carbon steel and alloy steel, etc.. Grade: Grade 4.8, 5.8, 8.8
  • Self Locking Washers
    Standard: DIN9250. Name: Self-locking washers. Material: carbon steel and alloy steel, etc.. Grade: Grade 4.8, 5.8, 8.8
  • Disc Lock Washer
    Standard: DIN5406. Name: Disc lock washers. Material: carbon steel and alloy steel, etc.. Grade: Grade 4.8, 5.8, 8.8
  • Countersunk Lock Washer
    Standard: DIN6797. Name: Countersunk lock washers. Material: Carbon steel and alloy steel, etc.. Grade: Grade 4.8, Grade 5.8, Grade 8.8
 

Why Choose Us

 

 

OEM/ODM Service
Our customised fasteners are made to your special requirements. It can be fully threaded or partially threaded, and the thread, driving method, material, length, head shape, plating and all these can be specially designed according to your needs.

 

Good CNC machining technology
From material selection to finished products, Handan Sanwei provides you with comprehensive solutions when it comes to customised fasteners. The fasteners we make are high precision and strong. No matter what kind of precision you need, we can meet it and guarantee your satisfaction.

 

Strong engineering design team
Our company has an excellent and professional engineering team, and a number of technicians are elites in the industry. The staff always strives to explore new methods and technologies. From the selection of metals and special alloy materials to the finished fasteners, we can solve all aspects of the whole project engineering.

 

Professional Testing Laboratory
Quality assurance and testing is an important part of producing fasteners. Handan Sanwei has a specialised quality testing laboratory with spectrometers, hardness testers, tensile testers, salt spray test chambers and other equipment, where raw materials and final products are strictly tested. In addition, the company also has experienced testing experts who use professional methods to comprehensively test the fasteners and finally give you a detailed test report.

 

Digital Quality Control System
We rely on our self-developed full-process digital quality inspection system to strictly control every step from raw materials entering the factory to finished products being shipped. This system will always monitor the quality of the products to ensure that each batch of products meets the industry standards and complies with customer requirements. In addition, it collects and feeds back data in real time, giving you a clear understanding of product quality.

 

Advantages of Lock Washers
Locking Washers
Spring Washers
Double Sided Lock Washers
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Enhanced Vibration Resistance
Lock washers are designed to prevent fasteners from loosening due to vibrations. This is achieved through their unique design, which creates tension and friction between the fastener and the material it is attached to, making them essential in applications such as machinery, vehicles, and equipment that experience constant vibrations.

 

Secure Fastening
One of the primary advantages of lock washers is their ability to maintain a secure fastening. By creating tension, they ensure that the fastener remains tightly in place, even under external forces. This is particularly important in critical applications where the loosening of fasteners can lead to failures or safety hazards.

 

Versatility in Design
Lock washers come in various designs, including split, internal tooth, and external tooth, each offering specific benefits:
Split Lock Washers: Provide a spring-like action that maintains tension on the fastener.
Internal Tooth Lock Washers: Have teeth on the inside edge that grip the fastener, preventing rotation.
External Tooth Lock Washers: Have teeth on the outer edge that grip the surface, providing additional holding power.

 

Easy Installation
Lock washers are straightforward to install, requiring no special tools or techniques. This ease of use makes them a practical choice for both professional and DIY applications, ensuring that fasteners remain secure with minimal effort.

 

Wide Range of Applications
The versatility and effectiveness of lock washers make them suitable for a broad spectrum of applications. Their ability to prevent loosening under vibration and maintain secure fastenings is invaluable, particularly in critical fields like automotive, aerospace, construction, and industrial machinery.

 

Reliability
Lock washers provide a reliable solution for maintaining the integrity of fasteners. Their ability to consistently perform under dynamic loads and harsh conditions ensures that assemblies remain secure over time, reducing the risk of maintenance issues and failures.

 

Compatibility with Various Materials
Lock washers are available in different materials, including steel, stainless steel, and other alloys, making them compatible with a wide range of fasteners and surfaces. This material versatility allows them to be used in diverse environments, including those exposed to corrosion, high temperatures, or other challenging conditions.

 

 

Specification

 

 

Standard

DIN6798

Name

Lock washers

Material

Carbon steel and alloy steel, etc.

Grade

Grade 4.8, 5.8, 8.8

Nominal Diameter

M2-M48

Finish

ZP,YZ,BLACK

 

Application of Lock Washer
 

Applications in Vibrating Environments

In vibrating environments, lock washers are essential to keep fasteners secure. These washers, such as split lock washers and tooth lock washers, provide the necessary tension and grip. Common applications include:

Machinery and Motors: Ensuring components remain fastened during operation.

Vehicles: Preventing nuts and bolts from loosening due to engine vibrations.

Industrial Equipment: Maintaining the integrity of machinery in factories and production lines.

 

Temperature Variations
Lock washers play a crucial role in environments with significant temperature changes. They help maintain tension and prevent fasteners from loosening due to thermal expansion and contraction. Common applications include:
Boilers and Heat Exchangers: Where temperature fluctuations are frequent.
Outdoor Equipment: Ensuring fasteners remain tight despite weather changes.
Pipelines: Maintaining secure connections in systems exposed to varying temperatures.

 

Heavy Machinery and Critical Safety Applications
In heavy machinery and critical safety applications, the reliability of fasteners is paramount. Robust solutions like wedge lock washers and ribbed lock washers are extensively used to ensure fasteners remain in place under substantial loads and stresses. Typical uses include:
Construction Equipment: Ensuring bolts and nuts do not loosen in cranes, bulldozers, and excavators.
Mining Machinery: Providing secure fastening in high-stress environments.
Agricultural Machinery: Maintaining the integrity of tractors and harvesters.
Aircraft Components: Preventing loosening in critical parts of airplanes.
Medical Devices: Ensuring the stability of surgical instruments and life-support equipment.
Spacecraft: Providing secure fastening in the harsh conditions of space.

 

Outdoor and Exposed Environments
For outdoor structures and equipment exposed to extreme weather conditions, lock washers are essential. They help maintain the security of fasteners against wind, rain, and temperature fluctuations. Common applications include:
Fencing: Preventing bolts from loosening in fences and gates.
Building Projects: Ensuring the stability of outdoor structures like bridges and towers.
Solar Panels: Securing components that are exposed to varying weather conditions.

 

Repeated Disassembly and Reassembly
Lock washers are beneficial in applications requiring frequent disassembly and reassembly, ensuring connections remain secure and stable. These washers, like tab lock washers, are used in:
Maintenance and Repair: Ensuring fasteners stay tight in equipment that is regularly serviced.
Assembly Lines: Providing reliable fastening in products that undergo multiple assembly stages.
Electronics: Maintaining secure connections in devices that are frequently opened for upgrades or repairs.

 

Transportation Applications
In the automotive and aircraft industries, lock washers secure fasteners under vibration and dynamic loads. Applications include:
Automobiles: Ensuring the integrity of engine components, suspension systems, and brake assemblies.
Aircraft: Providing reliable fastening in high-vibration areas such as engines and landing gear.
Rail Systems: Maintaining secure connections in trains and railway infrastructure.

 

High-Torque Applications
In high-torque environments, lock washers help maintain proper torque and prevent loosening. These washers, such as ribbed lock washers, are used in:
Industrial Machinery: Ensuring bolts remain tight in high-torque applications like presses and lathes.
Wind Turbines: Providing secure fastening in components subjected to significant rotational forces.
Marine Applications: Maintaining secure connections in ship engines and propulsion systems.

 

A step-by-step guide to using lock washers
 

Step 1: Gather Your Materials

Collect the materials you’ll need for your fastening project including a lock washer, a nut, a bolt or screw, and the components you want to firmly link.

 

Step 2: Prepare the Components

Align the components you intend to fasten to ensure appropriate assembly positioning.

 

Step 3: Insert the Bolt or Screw

Insert a bolt through the aligned components, making sure it goes through all of the necessary holes. Place the screw in the hole if you’re using one.

 

Step 4: Place the Lock Washer

Slide the lock washer onto the bolt or screw’s protruding end. Make sure it’s centered between the nut (or surface) and the components you’re securing.

 

Step 5: Add the Nut

Thread the nut until it makes contact with the lock washer on the bolt or screw. The lock washer is not yet engaged at this moment.

 

Step 6: Hand-Tighten

To begin, tighten the nut with your fingers until it is snug against the components. At this point, the lock washer is still uncompressed.

Self Locking Washers

 

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Step 7: Apply Torque
To apply the required torque for your application, use the appropriate equipment, such as a wrench or socket wrench. The lock washer will compress and exert tension when you tighten the nut.

 

Step 8: Tighten to Specified Torque
Tighten the nut until it meets the torque value provided in your project’s or equipment’s requirements. Proper torque ensures that the lock washer works properly.

 

Step 9: Observe the Lock Washer
After tightening, inspect the lock washer. You should notice visible evidence of deformation or compression, indicating that it has engaged and is exerting tension to prevent loosening.

 

Step 10: Confirm Fastening
Ensure that the components are securely fastened, and there is no movement or play between them. Verify that the nut is tightened to the recommended torque specification.

 

Step 11: Periodic Checks
Lock washers are not reusable, so if you ever disassemble the fastened components, you should replace the lock washer with a new one when reassembling.

 

 

Packaging and Shipping

 

 

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FAQ

 

 

Q: I need a customized fastener, but it's not on your website. What do I do?

A: Please send us your request with detailed drawings or photos, then we will make the quotation for you accordingly.

Q: In general, how long can delivery be made after receiving an order?

A: Regular orders can be completed and shipped within 15-20 working days after receiving the deposit and confirming product details.

Q: During the product usage process, if we encounter technical problems, can you provide technical support?

A: Sure. We have a professional technical team that can provide you with technical consultation and guidance through methods such as telephone, email, or video conference.

Q: What is the packaging method of the product?

A: 50KG bag and pallet.

Q: Where is the best place to put a lock washer?

A: For the same reason, lock washers always go on the nut side to stop the nut moving. Lock washers are almost always used with a flat washer as well.

Q: What is the difference between inside and outside lock washers?

A: Choosing between internal and external tooth lockwashers depends on your specific application needs. Internal tooth lockwashers are great for lighter-duty jobs and softer materials, while external tooth lockwashers offer more grip for tougher applications.

Q: How do you use an internal lock washer?

A: Place the lock washer under the threaded fastener and ensure that it has a snug fit. If you're using a lock washer with teeth, make sure they will engage with the appropriate surfaces. If they don't, swap out the washer for a different one.

Q: How many times can you use a lock washer?

A: Internal and external tooth lock washers cannot typically get re-used as they have teeth that get bent when installed.

Q: How to use a serrated lock washer?

A: Serrated lock washers are installed between the bolt head/nut and the mating surface. The bolted joint is then tightened in the same way as an unsecured bolt. If the bolted joint experiences a loss of tension, the washer is no longer effective and must be replaced.

Q: What goes on first, washer or lock washer?

A: In most applications, the lock washer goes on first, followed by the flat washer (or other washers if used). The lock washer is designed to create pressure against the nut or bolt head, preventing loosening due to vibration, and it needs to be placed directly under the fastener to work effectively.

We're professional lock washer manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to wholesale customized lock washer made in China here from our factory. Contact us for quotation.

Self Locking Washers, Countersunk Lock Washer, Disc Lock Washer
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